Napoleon Grills Patio Heater PTH38PSS PTH38PCP PTH38PGM User Manual

PATIO HEATER  
-PTH38PSS-  
-PTH38PCP-  
-PTH38PGM-  
WARNING: For Outdoor Use Only.  
OFF  
FOR YOUR SAFETY  
If you smell gas:  
H
IG  
H
1. Shut off gas to the appliance.  
2. Extinguish any open flame.  
3. if odor continues ,immediately  
call gas supplier.  
FOR YOUR SAFETY  
Do not store or use gasoline or  
other flammable vapors or liquids  
in the vicinity of this or any other  
appliance.  
CAUTION: Retain the instructions  
for future use.  
C E R T I F I E D  
Manual,Instructions & Parts List  
 
PARTS  
9
1
4
1
Center Reflector Cap  
Reflector Cap  
1
2
10  
1
Head Assembly  
3
1
1
1
Gas Hose  
Post  
4
2
5
Cylinder Cover  
6
15  
16  
3
1
Post Mounts  
7
Cylinder Base  
8
15 M6 Nuts  
9
3
18 6mm Washers  
10  
11  
12  
13  
14  
6
5
5mm Washers  
4mm Washers  
x
M4 8 Bolts  
5
6
4
x
M5 8 Bolts  
13  
5
15  
16  
17  
18  
x
12 M6 10 Bolts  
3
M6 x70 double pointed bolts  
1
Regulator  
1
Cylinder (Not Supplied)  
6
9
10  
11  
12  
14  
13  
14  
15  
7
17  
16  
17  
8
3
 
PRECAUTIONS  
NOTE: PLEASE READ THE FOLLOWING SAFETY RULES  
At least once a year, the unit should be inspected for the  
presence of spiders, spider webs or other insects. Check the  
heater immediately if any of the following exist:  
WARNING  
This appliance must only be used outdoors.  
Using this product in an enclosed area may cause  
injury, death or property damage.  
1. The smell of gas in conjunction with extreme yellow  
colored tips of the burner flames.  
Read the instructions before use.  
This appliance must be installed in  
accordance with such regulations as  
are in force.  
2. The heater does not reach temperature.  
3. The burner makes popping noise during use (a slight  
popping noise is normal when the burner is extinguished  
after using).  
Do not use the heater in an explosive atmosphere.  
Keep the heater away from areas where gasoline or other  
flammable liquids or vapors are stored.  
The propane hose with regulator assembly shall be located  
out of pathways where people may trip over it or in areas  
where the hose will not be subject to accidental damage.  
Prior to use, check for damaged parts such as hoses,  
regulators, pilot or burner.  
The installation of fixed appliances shall only be carried out  
by competent persons and be in accordance with the relevant  
Codes of Practice.  
Warning: This appliance requires a gas hose and regulator,  
check with your gas supplier and or product supplier.  
Regularly check the gas hose and if necessary,  
replace the gas hose.  
Children and adults should be aware of the hazards of high  
surface temperature and shall stay away to avoid clothing  
burn or ignition.  
Young children should be carefully supervised when they  
are in the area of the heater.  
DISCONNECT LPG bottle before moving the heater.  
Clothing or other flammable material should not be hung  
from the heater, or placed on or near the heater.  
Do not attempt to alter unit in any manner.  
EXAMPLE: using the heater without the top canopy  
reflector or radiant screen.  
Any guard or other protective device removed for  
servicing the heater must be replaced prior to  
operating the heater.  
Do not shorten the burner post assembly.  
The appliance shall not be used in basements or below  
ground level.  
It must always be placed on a solid and level surface.  
Installation and repair should be done by a qualified  
service person. The heater should be inspected before  
use and cleaning may be required at least once a year, or as  
necessary. It is imperative that control compartment, burner  
and circulating air passageways of the heater be kept  
clean.  
Always assure there is ample fresh air ventilation.  
For outdoor use ONLY.  
Never replace or substitute the regulator with any regulator  
other than the factory suggested replacement.  
Keep the appliance area clear of combustible materials  
such as gasoline and other flammable vapors and liquids.  
Do not clean the heater with cleaners that are combustible  
or corrosive.  
Do not paint radiant screen, control panel or top canopy  
reflector.  
Do not obstruct the flow of combustion and ventilation air.  
All leak tests should be done with a soapy solution. NEVER  
USE AN OPEN FLAME TO CHECK FOR LEAKS.  
Keep the ventilation opening of the cylinder enclosure free  
and clear of debris.  
The LP gas cylinder should be turned off when the  
heater is not in use.  
4
 
ASSEMMBLY FORR LIGHTT SSYSTEM  
WARNING:  
TO BE INSTALLED ONLY BY AN  
AUTHORISED PERSON  
Ignition button  
Instruction For Battery Installing  
Upon first time use of the product,please remove the  
ignition button and install an AAA battery as indicated.  
Control knob  
Replace Battery  
Ignition button  
AAA battery  
5
 
ASSEMBLY  
NOTE: Assembly of this heater requires  
basic mechanical skills. Proper assembly  
is the responsibility of the installer.  
Step 1  
5
Step 1 ---- Attach Post to Base Assembly  
Attach the post to the post mounts using  
M5 X 8 bolts (6 pcs) and 5mm washers (6 pcs)  
14  
11  
7
Step 2 ---- Attach Cylinder Cover to Post Mounts  
Step 2  
Attach the cylinder cover to the post mounts.  
6
7
6
 
ASSEMBLY  
NOTE: Assembly of this heater requires  
basic mechanical skills. Proper assembly  
is the responsibility of the installer.  
Step 3  
Step 3 ---- Attach Head Assembly to Post  
3
Load head assembly by inserting gas hose  
into post.  
Insert head assembly into post.  
Tighten securely using M4 X 8 Bolts (5 pcs)  
and 4mm washers (5 pcs).  
4
13  
12  
5
Step 4  
Step4 ----  
Attach Double Pointed Bolt to  
Head Assembly  
10  
Attach M6 X 70 double pointed bolts (3 pcs) and  
6mm washers (3 pcs) to the top of head assembly  
and tighten the bolts securely.  
16  
3
7
 
ASSEMBLY  
NOTE: Assembly of this heater requires  
basic mechanical skills. Proper assembly  
is the responsibility of the installer.  
Step 5  
9
10  
1
Step 5 ---- Attach Center Reflector to Reflector  
Attach center reflector to the top of reflector (4 pcs)  
by M6 X 10 mm screws (12 pcs) ,  
6mm washers (12 pcs) and nuts (12 pcs).  
15  
2
Step 6 ---- Attach Center Reflector and Reflector  
to the top of Head Assembly  
Step 6  
9
Load center reflector and reflector to the top  
of head assembly by  
10  
M6 X 70 double pointed bolts (3 pcs)  
6mm washers (3 pcs) and nuts (3 pcs)  
3
8
 
ASSEMBLY  
NOTE: Assembly of this heater requires  
basic mechanical skills. Proper assembly  
is the responsibility of the installer.  
Step 7  
Step 7 ---- Connect Gas Line to Cylinder  
Attach Gas hose to regulator with  
3/8 Inch Open End Wrench and  
Adjustable Wrench.  
Attach regulator to cylinder. Tighten securely.  
Move cylinder to the plate of base assembly.  
Step 8  
Step 8 ----  
Check for leak  
Your Patio Heater has been checked at all  
factory connections for leaks, To check the  
Connection of the gas hose/regulator/cylinder.  
1) Make leak solution by mixing 1part liquid  
dish soap and 3 parts water.  
2) Spoon several drops (or use squirt bottle)  
of the solution onto the gas hose/regulator  
and regulator/cylinder connection.  
3) Inspect the connections and look for bubbles.  
4) If no bubbles appear, the connection is safe.  
5) If bubble appear, there is leak, loosen and  
re-tighten this connection.  
9
 
ASSEMBLY  
WARNING :  
TO BE INSTALLED ONLY BY A  
COMPETENT PERSON  
Step 9  
Step 9---- Lower Cylinder Cover onto  
Cylinder Base  
Lower the cylinder cover onto the cylinder base .  
6
8
Step 10  
Step 10---- Disconnect Cylinder  
When Storing or Transporting  
1).Turn off the heater;  
2).Upper the cylinder cover onto the post mounts;  
3).Turn off the valve of the cylinder;  
4).Loosen the screw of cylinder and regulator;  
5).Disconnect the cylinder from regulator.  
6
7
10  
 
OPERAATION  
DO NOT attempt to operate heater until you have  
WARNING:  
read and understand all precautions.  
Failure to do so can result in serious personal injury, death  
or property damage.  
WA R N I N G  
FOR YOUR SAFETY:  
If at any time you are unable to light burner  
and smell gas, wait 5 minutes to allow gas  
to dissipate before attempting to light  
heater. If, after 1 minute, you are unable to  
light burner, wait 5 minutes and allow  
flammable vapors to dissipate before  
attempting to light heater again.  
Before Turning Gas Supply ON  
Your heater was designed and approved for OUTDOOR USE ONLY. Do NOT  
use it inside a building ,or any other enclosed area.  
Make sure surrounding areas are free of combustible materials, gasoline  
and other flammable vapors or liquids.  
Ensure that there is no obstruction to air ventilation.  
Be sure all gas connections are tight and there are no leaks.  
Be sure the access panel is clear of debris.  
Be sure any component removed during assembly or servicing is replaced  
and fastened prior to starting.  
WA R N I N G  
FOR YOUR SAFETY:  
DO NOT touch or move heater for  
at least 45 minutes after use.  
Allow emitter and dome to cool before  
touching.  
Before Lighting  
Heater should be thoroughly inspected before each use, and by a qualified  
service person at least annually.  
If relighting a hot heater, always wait at least 5 minutes.  
Our heater is tested for quality assurance.  
Ignition attempts should succeed 8 out of 10 attempts.  
LIGHTING INSTRUCTIONS  
1) Turn the control knob to "OFF" position.  
2) Fully open gas valve  
3) Depress control knob and turn knob counter-clockwise to PILOT whilst  
simultaneously pressing the electronic ignition button until light the pilot.  
4) Once the pilot is lit, continue to keep the control knob depressed for at least  
30 seconds, After 30 seconds release control knob.  
5) If pilot does not stay lit, repeat steps 3 and 4.  
6) If pilot still does not stay lit, then:  
a) Push in gas control knob and turn counter clockwise to "PILOT"  
b) keep depressing the control knob, put long stem lighter into the  
Ignition Hole on the emitter screen to light the pilot.  
c) repeat step 4.  
7) Push in and turn control knob counter clockwise to "LOW" position,  
release knob then turn to low. If you want a higher temperature, push in  
the control knob and turn counter clockwise to the "HIGH" position.  
Note: The flame pattern at the emitter grid should be visually checked  
whenever heater is operated. Normally the burner flame is blue, but little  
yellow flame is acceptable.  
If flames extend beyond surface of the emitter grid , or the phenomena of  
flame lift or light back, or black spot is accumulating on the emitter grid or  
reflector, the heater should be turned off immediately. The heater should not  
be operated again until the unit is serviced and or repaired.  
Emitter Screen  
Ignition Hole  
If you experience any ignition problem, turn off the heater and gas  
supply, and consult "Troubleshooting" on page 15.  
11  
 
OPERAATION  
Avoid inhaling fumes emitted from the heater's  
CAUTION :  
first use. Smoke and odor from the burning of oils used in  
manufacturing will appear. Both smoke and odor will  
dissipate after approximately 30 minutes. The heater  
should NOT produce thick black smoke.  
NOTE:  
The burner may be noisy when initially turned on. To eliminate excessive  
" O W "  
noise from the burner, turn the Control Knob to the LOW position. Then,  
turn the knob to the level of heat desired.  
Warning: White smoke may appear around the radiant head during the  
first minutes of the initial firing.  
When heater is ON:  
Emitter screen will become bright red due to intense heat. The color is more  
visible at night. Burner will display tongues of blue flame. These flames  
should not be yellow or produce thick black smoke, indicating an obstruction  
of airflow through the burners.  
Operation Pressure Checked  
If the flame is very small, this is because the supply pressure  
is not enough.  
RELIGHT  
1)Turn the control knob to OFF position.  
" O W "  
2)Wait five (5) minutes before attempting to relight pilot.  
3) Repeat steps beginning with step 2 above.  
Before Leaving  
1)Turn the control knob to "OFF" position and Turn LP cylinder to  
"OFF" position.  
2)Never leave the patio heater unattended while in use.  
SHUT DOWN INSTRUCTIONS  
1) Push in and turn control knob clockwise to "OFF" position.  
2) Turn L.P. tank gas valve clockwise to "OFF" position when  
heater is not in use  
Note: After use, some discoloration of the emitter screen is normal.  
The Event of Gas Leakage  
" O W "  
1)Turn the control knob to OFF position.  
" O W "  
2)Turn LP cylinder to OFF position.  
3)Wait 5 minutes to allow gas to dissipate.  
4)If odor continues, immediately call gas supplier.  
WARNING :Heater will be hot after use.  
Handle with extreme care.  
12  
 
LOCATING HEADER FOR USE  
BE CAREFUL: WHEN CERTAIN  
MATERIALS OR ITEMS ARE LEFT,  
ABOVE, BESIDE OR UNDER THIS  
HEATER WHILE IN USE, THEY WILL  
BE SUBJECT TO RADIANT HEAT  
AND COULD BE SERIOUSLY  
DAMAGED.  
36"  
This heater is primarily used for the  
heating of outdoor patios, decks, spas, pool  
and open working areas.  
Always make sure that adequate fresh air  
ventilation is provided. Follow the spacing  
tolerances shown in Figure 1.  
24"  
24"  
The minimum clearances, shown in Figure 1,  
must be maintained at all times.  
The installation must conform to local codes,  
or in the absence of local codes, with the  
standard for the storage and handling of  
liquid petroleum gases, ANSI/NFPA 58-1986,  
or most recent addition. For Canada, with the  
current CAN1-B149.  
Figure 1  
This heater must be placed on level, firm  
ground.  
Never operate in an explosive atmosphere.  
Keep away from areas where gasoline or  
other flammable liquids or vapors are stored  
or used.  
13  
 
MAINTENANCE/STORAGE  
MAINTENANCE :  
To enjoy years of outstanding performance from your heater make sure  
you perform the following maintenance activities on a regular basis:  
Keep exterior surfaces clean.  
WARNING  
FOR YOUR SAFETY :  
DO NOT touch or move heater for at least  
45 minutes after use.  
Allow all burner elements to cool before  
touching.  
Use warm soapy water for cleaning. Never use flammable of  
corrosive cleaning agents.  
While washing your unit, be sure to keep the area around the burner  
and pilot assembly dry at all times. If the gas control is exposed to  
water in any way, do NOT try to use it. It must be replaced.  
Air flow must be unobstructed. Keep controls, burner, and circulating  
air passageways clean. Signs of possible blockage include:  
Gas odor with extreme yellow tipping of flame.  
Heater does NOT reach the desired temperature.  
Heater glow is excessively uneven.  
NOTE  
In a salt-air environment (such as near an  
ocean). corrosion occurs more quickly  
than normal. Frequently check for  
Heater makes popping noises.  
Spiders and insects can nest in burner or orifices. This dangerous  
condition can damage heater and render it unsafe for use. Clean  
burner holes by using a heavy-duty pipe cleaner. Compressed air may  
help clear away smaller particles.  
corroded areas and repair them promptly.  
Carbon deposits may create a fire hazard. Clean dome and engine with  
warm soapy water if any carbon deposits develop.  
STORAGE :  
Between uses:  
Turn the control knob to "OFF" position.  
Turn LP cylinder to "OFF" position.  
Store heater upright in an area sheltered from direct contact with  
inclement weather (such as rain, sleet, hail, snow, dust and debris).  
If desired, cover heater to protect exterior surfaces and to help prevent  
debris in air passages.  
NOTE  
Wait until heater is cool before covering.  
During periods of extended inactivity or when transporting;  
Turn the control knob to "OFF" position.  
Disconnect LP Cylinder and move to a secure, well-ventilated location  
outdoors. Do NOT store in a location that will exceed 125 degrees F.  
The propane cylinder must be stored outdoors in well-ventilated area,  
and it must be out of reach of children, and not in a building,  
garage or any other enclosed area.  
Store heater upright in an area sheltered from direct contact with  
inclement weather (such as rain, sleet, hail, snow, dust and debris).  
If desired, cover heater to protect exterior surfaces and to help prevent  
debris in air passages.  
14  
 
TROUBLESHOOTING  
PROBLEM  
PROBABLE CAUSE  
SOLUTION  
Pilot will not light  
Gas valve may be OFF  
Turn the gas valve ON  
Fuel Tank empty  
Orifice blocked  
Refill LP gas tank  
Clean or replace Orifice  
Air in supply system  
No Battery  
Purge air from lines  
Replace Battery  
Pilot will not stay on  
Debris around pilot  
Loose connection  
Thermocouple bad  
Gas leak in line  
Clean dirty area  
Tighten connection  
Replace Thermocouple  
Check connections  
Fuel tank is near empty  
Fuel tank is near empty  
Remove, clean and replace  
Turn valve to ON  
Lack of fuel pressure  
Pressure is low  
Burner will not light  
Orifice blocked  
Control Valve not ON  
Thermocouple bad  
Replace Thermocouple  
Pilot light assembly bent  
or not in correct location  
Place pilot in proper  
position and retry  
15  
 

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